๐Ÿญ Factory & Manufacturing

Know if every
production line
is fully manned.

LenzAI watches each production line, welding bay, and machine station independently. You see which line is short-staffed, which zones have PPE violations, and whether your contractor headcount matches what you're being billed for โ€” all from one screen.

Line-by-line
Production Coverage
see exactly which stations are manned right now
PPE by Zone
Helmet / Vest / Gloves
different rules per zone, not blanket monitoring
Contractor
vs Permanent Staff
verify contractor headcount vs invoice
Night Shift
Monitoring
all 3 shifts covered โ€” no supervisor needed on-site
Live Camera Grid

All 8 cameras. One view. Every zone covered.

LenzAI monitors every camera simultaneously โ€” no switching, no blind spots. Any violation triggers an instant alert on the highlighted feed.

LenzAI NVR ยท 8-Channel DVR ยท All Zones Active
LIVE
8 CHANNELS ACTIVE ยท H.264 ยท 1080Pโ— 2 ALERTS DETECTEDMOTION DETECT: ON ยท AI ANALYSIS: ON
How It Works โ€” Live Demo

Camera Captures โ†’ LenzAI Detects โ†’ WhatsApp Alert Sent

Watch the full pipeline โ€” from CCTV frame capture, through LenzAI analysis, to the real-time WhatsApp alert on your phone. Under 30 seconds, every time.

LenzAI AI Pipeline ยท Welding Bay ยท CAM 02
LIVE
14:32:54 ยท CAM 02
REC
โ›‘๏ธ
Worker detected at welding bay โ€” helmet and face shield check in progress
Welding Bay ยท CAM 02
Capturing frame...
โœ“
Frame Captured
Edge Node โ†’ CCTV feed snapshot
SNAPSHOT 1280ร—720px ยท H.264 ยท 14:32:54
2
LenzAI
claude-opus-4-6 ยท Vision API
3
AI Output
Waiting...
Scene 1/4
๐Ÿ“ท
โ‘  Frame Capturedโ†’
๐Ÿค–
โ‘ก Claude AI Analysisโ†’
๐Ÿ“ฒ
โ‘ข Alert + WhatsApp

Not just "who is present."
Which line is short. Which bay has a violation.

Generic workforce tools tell you headcount. LenzAI tells you whether Line B needs one more operator before the next shift starts, and whether the welding bay has a helmet violation right now.

๐Ÿ—๏ธ

Production Line Coverage

Each production line is configured as a zone. LenzAI counts how many operators are physically present at each line and alerts you when any line drops below its minimum required headcount โ€” before output is affected.

Example alerts you'll get:
  • โš  Line B: 2 of 4 required operators present โ€” 2 short
  • โš  Assembly Station 3: Unmanned for 18 minutes
  • โœ“ Line A, C, D: Fully staffed
โ›‘๏ธ

Zone-Specific PPE Rules

Different zones have different PPE requirements. Welding bays need helmets + face shields. Chemical stores need gloves + masks. Offices need nothing. LenzAI checks the right PPE for the right zone โ€” not a blanket rule for the entire factory.

Zone-specific compliance tracking:
  • ๐Ÿ”ด Welding Bay: Suresh detected without face shield
  • โœ… Chemical Store: All 3 workers PPE-compliant
  • โœ… Assembly Floor: 12/12 wearing safety vest
๐Ÿ“‹

Contractor vs Permanent Staff Tracking

Tag each enrolled worker as permanent or contractor. At the end of the month, compare actual contractor hours tracked by the AI against what the manpower agency is invoicing you. Stop paying for ghost workers.

What your monthly report shows:
  • ๐Ÿ“Š Contractor days billed: 430 ยท Days verified by AI: 391
  • ๐Ÿ’ฐ Discrepancy: 39 ghost days flagged โ€” invoice rejected this month
  • ๐Ÿ“„ Exportable as proof for agency dispute
๐ŸŒ™

Night Shift Monitoring Without a Supervisor

Night shifts run without management on-site. LenzAI monitors the entire factory floor through the night โ€” detecting absentees, PPE violations, and zone breaches โ€” and sends a summary to the plant manager's WhatsApp every morning at 6 AM.

Your 6 AM WhatsApp summary:
  • ๐ŸŒ™ Night Shift (10 PM โ€“ 6 AM): 22/24 present
  • โš  2 absent: Ramesh (no call), Pradeep (late by 2h)
  • ๐Ÿ›ก 3 PPE alerts resolved, 0 zone violations
Live Dashboard

What your plant manager sees every morning.

app.lenzai.org/factory
LA
LenzAI
๐Ÿญ Factory
Coimbatore Textiles
๐Ÿ“Š Dashboard
๐Ÿ—๏ธ Production Lines
โ›‘๏ธ PPE Compliance
๐Ÿ‘ท Workers
๐Ÿ• Attendance
๐Ÿ“น Zones

Factory Dashboard

Wednesday 2 Apr ยท Morning Shift ยท Last scan 3 min ago

Live
87
Present
of 95
3
PPE Violations
2 welding, 1 chem
1
Lines Short-staffed
Line B โ€” 2 short
24
Contractors On-site
of 28 billed today

Production Line Coverage โ€” Right Now

Line A โ€” Spinning
4/4
Fully staffed
Line B โ€” Weaving
2/4
Understaffed
Line C โ€” Dyeing
3/3
Fully staffed
Welding Bay
โš  1 PPE alert
2/2
Fully staffed
Assembly Floor
6/6
Fully staffed
Chemical Store
1/2
Understaffed

PPE Compliance by Zone

Welding Bay
Helmet + face shield
3/4
Chemical Store
Gloves + mask
1/1
Assembly Floor
Safety vest
6/6
Loading Dock
Hi-vis jacket
4/4

Contractor Headcount vs Invoice

Suresh Labour Co.10/12 verified
2 workers billed but not on-site
Apex Staffing Co.8/8 verified
TN Contractors6/8 verified
2 workers billed but not on-site
This month: 4 ghost days caught โ€” billing discrepancy flagged
Pricing

Simple, transparent pricing
for Factory & Manufacturing

All plans include unlimited AI scans, WhatsApp alerts, and live dashboard access. Cancel anytime.

Small plants

Starter

$79/month
  • โœ“8 cameras (8-ch DVR)
  • โœ“Up to 10 workers
  • โœ“AI scan every 5 minutes
  • โœ“3 frames per scan
  • โœ“PPE zone monitoring
  • โœ“WhatsApp alerts
  • โœ“Daily shift report
Get Started โ†’
Most Popular
Mid-size operations

Professional

$149/month
  • โœ“16 cameras (16-ch DVR)
  • โœ“Up to 30 workers
  • โœ“AI scan every 5 minutes
  • โœ“5 frames per scan
  • โœ“Night shift monitoring
  • โœ“Zone-specific PPE rules
  • โœ“Contractor invoice audit
  • โœ“Weekly analytics report
Get Started โ†’
Multi-site factories

Enterprise

$299/month
  • โœ“32 cameras (32-ch DVR)
  • โœ“Up to 60 workers
  • โœ“AI scan every 2 minutes
  • โœ“5 frames per scan
  • โœ“Multi-site dashboard
  • โœ“Custom alert rules
  • โœ“API access
  • โœ“Dedicated support
Get Started โ†’
Resellers & large deployments

Custom

$499/month
  • โœ“Unlimited cameras
  • โœ“Unlimited workers
  • โœ“Real-time 1-minute scans
  • โœ“10 frames per scan
  • โœ“White-label branding
  • โœ“Client management portal
  • โœ“Priority support
  • โœ“Custom integrations
Get Started โ†’
Installation & hardware not included. A one-time installation fee applies, quoted after a free site survey. Covers DVR/NVR setup, camera mounting, and system configuration. Request a free quote โ†’

All prices in USD ยท Billed monthly ยท Need a custom quote? Contact us

See exactly which line is short-staffed โ€” live.

We install the device at your factory and show you live production line data within 48 hours.

Book Free On-Site Demo